BLOG
BLOG
Mechanical launch of a new screw extruder unit, leading a new revolution in plastic processing
Published Time:
2025-05-27
With the gradual promotion and application of this new type of high-efficiency screw extruder in the market, the plastics processing industry is expected to usher in a new wave of development. Enterprises can use this advanced equipment to enhance their competitiveness, seize the initiative in fierce market competition, and achieve sustainable development.
In the plastics processing industry, production efficiency and product quality are always the core concerns of enterprises. With the increasingly fierce market competition, how to increase production capacity while reducing costs has become a challenge for many enterprises. A mechanical manufacturing company, with years of industry experience and keen market insight, has successfully launched a new high-efficiency screw extruder after years of technological research and development, bringing a new solution for plastics processing enterprises.
The biggest highlight of this new screw extruder is its groundbreaking screw design. Traditional screws often suffer from uneven material distribution due to structural limitations during material conveying and plasticizing, affecting extrusion efficiency and product quality. The new machine from the mechanical company uses a unique multi-head thread and variable pitch design, which allows plastic raw materials to move forward more quickly and evenly in the barrel during screw rotation, and achieves full plasticization. Actual tests show that the production speed of this screw extruder is significantly increased by 30%, meaning that enterprises can produce more products in the same amount of time, greatly improving production efficiency.
In the plastics processing process, temperature control plays a key role in product quality. Temperatures that are too high or too low, or excessive fluctuations, can lead to defects such as bubbles, deformation, and insufficient strength in the product. The new screw extruder is equipped with an advanced intelligent temperature control system. High-precision sensors monitor the temperature of each area in the barrel in real time, and an intelligent algorithm automatically adjusts the heating and cooling devices, precisely controlling temperature fluctuations within a very small range. This technological innovation significantly reduces the product defect rate, saving enterprises a large amount of cost due to rework of defective products. For example, a plastic pipe manufacturer, after using this new screw extruder, reduced its product defect rate from 8% to below 3%, and product quality has been highly recognized by the market, with a significant increase in orders.
Energy saving and emission reduction is an important trend in the current manufacturing industry development, and it is also an effective way for enterprises to reduce operating costs. When designing the new screw extruder, the mechanical company fully considered energy utilization efficiency. Through measures such as optimizing the clearance between the screw and the barrel, selecting high-efficiency energy-saving motors and transmission systems, and performing thermal insulation treatment on the overall structure, the new machine has reduced energy consumption by about 20% compared to similar equipment. This not only saves enterprises considerable electricity costs, but also helps reduce carbon emissions and practice the concept of green production.
A relevant person in charge of the mechanical manufacturing company said: “We have always been committed to providing more advanced and efficient equipment for the plastics processing industry. This new screw extruder embodies the years of research and development efforts of our team. Every link, from market research and technological breakthroughs to product testing, has been strictly controlled. We believe that with its excellent performance, it will create greater value for plastics processing enterprises and promote the entire industry to move towards high efficiency, energy saving, and environmental protection.”
Related News
Twin-screw manufacturing expert!
Contact Us
Address: No. 27, Gaoxin East Road, Jianghai District, Jiangmen City, Guangdong Province, China
Website: www.sq-machinery.com
Online Message
Fill in your mobile phone and email information, and we will contact you promptly to solve your problems as soon as possible.